Durable Polyimide Film Heaters Custom

Durable Polyimide Film Heaters

Description

sing a single-layer polyimide film as the base material, the metal heating layer is directly deposited on the surface by sputtering process, and then cut into a specific heating path by laser. The outer layer is covered with an ultra-thin polyimide coating for insulation. The integrated structure is only 0.08-0.15mm thick, with high bonding strength and strong weather resistance, and can be used for a long time in damp and dusty environments. ​

 

Advantages

1.Ultra-thin and lightweight, with a thickness starting from 0.08mm, suitable for precision equipment and ultra-thin interlayers. ​

2.Resistant to bending fatigue, the resistance change rate is less than 5% after 100,000 ±90° bends, suitable for frequent deformation scenarios. ​

3.Instantaneous start-up, the response time from power-on to rated temperature is less than 2 seconds, suitable for rapid heating replenishment. ​

4.Low heat capacity, with the temperature dropping to 50% of the ambient temperature within 3 seconds after power failure, facilitating pulse temperature control. ​

5.High-frequency compatibility, with dielectric loss less than 0.002 under a 10MHz high-frequency electric field, does not interfere with RF equipment.

 

Specification

Parameter

Range/Typical value

Explanation

Voltage

3V-220V DC/AC

Supports wide input, and the AC model is equipped with a built-in rectifier module

Power density

0.1 W/cm squared - 5 W/cm squared

For high-frequency applications, it is recommended to be ≤2W/cm²

Maximum size

Single sheet: 600mm×1200mm

Extra-large size can be spliced, with a joint temperature difference of less than 2℃

Bending radius

Dynamic ≥0.5mm, static ≥0.3mm

It can withstand a tensile force of 5N when folded

Working temperature

60 ℃ to 220 ℃

It can withstand 260℃ for a short period of 30 minutes

Insulation resistance

≥1000MΩ (500V DC)

It remains ≥100MΩ after being immersed in water for 24 hours

Lead wire specification

0.1mm²-0.5mm² fluoroplastic wire

It supports a maximum extension of 5 meters

Protection grade

IP65 (Surface Spray type)

Customizable IP67 waterproof model

 

Application

  • Flexible electronics: Heat dissipation layer of flexible display screens, low-temperature display retention of electronic paper readers.
  • New energy equipment: Edge anti-snow heating of flexible solar panels, low-temperature start-up heating of hydrogen fuel cells.
  • High-end textiles: Smart ski suits are heated in different zones, and aviation life jackets heat up when in contact with water.
  • Precision Optics: Infrared lens anti-fog, laser resonant cavity stable power and temperature control.
  • Rail transit: Anti-icing for pantograph sliding plates on high-speed railways, low-temperature elastic sealing strips for metro platform screen doors.

Shipment

provides customers with quality and safe transportation.

air duct heater package

Heater equipements LCL shipment

heater packed on steel pallet

Immersion heater packing1

LCL loading 3

LCL shipment loading 2

LCL shipment

plywood package 2

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About sinton
Jiangsu Sinton Group Co.,Ltd.
Jiangsu Sinton Group Co.,Ltd.
Sinton Group was founded in 2001 and is a one-stop supplier specializing in industrial heat solutions, headquartered in Yancheng, Jiangsu, China (2 hours by high-speed rail / 1 hour by flight from Shanghai).
The Group comprises 12 subsidiaries. Its core member, Sinton Electric Co., Ltd., has more than 20 years of experience in manufacturing industrial heating equipment and design. Our business spans over 120 countries and regions, serving more than 60,000 clients. We provide complete solution chains from initial design and heater supply to installation guidance.
Sinton is supported by a vast base featuring 20,000 sqm dedicated to production and R&D, and 10,000 sqm for integrated headquarters and logistics. Full system certifications: EAC, Ex, CE, ISO, and Pressure Vessel Design/Manufacture License, etc. 200+ patented technologies. Graphene-Nano Quartz Electric Tubular Heating Element (Provincial Innovation Gold Award). Sinton has contributed to the development of Chinese heater industry standards.
Sinton's heaters are mainly used in Industrial Equipment, Petroleum and Minerals, Machinery, dyeing and printing, tool manufacturing; Light industry and textiles, industrial consumables, plastic machinery, medical machinery, equipment and heavy industry; Construction design, Precision processing, Energy services, Engineering construction, and Drying services.
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