Industrial Polyimide Film Heating Elements OEM/ODM

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Sinton Film Heating Elements offers an advanced, flexible heating solution for many industrial and commercial applications. With superior performance, reliability, and even precise heating over large surfaces in many adverse, challenging environments, they provide advanced thin-film technology. Sinton Film Heating Elements comprise silicone rubber substrate embedment. The conductive ink or metal circuits adopted point to materials as very rugged and flexible. Sinton Heating Film Elements is a flexible and resistant material that provides great thermal properties.

Industrial Polyimide Film Heating Elements Manufacturers

How They Work

They are built upon the principle of electrical resistance heating through the elements to produce heat when voltage is applied to the conductive material in the film. Of course, this is in addition to good efficiency in thermal response and rapid transfer, all attributed to the very thin planar construction and advanced substrate materials.

Applications Sinton Film Heating Elements can perform as any of the following: surface heaters, frost protection, temperature maintainers, and others when space is limiting and conventional heating methods are not practicable.

On the other hand, a film heater is flexible, the heating surface is uniform, energy efficiency is higher, and time for heat-ups is quicker compared to traditional heaters; however, it might be limited to high-temperature applications.

Other than heating in the industry, the application is in mirrors and seats of the automotive sector, medical equipment, consumer electronics, occupying aerospace components, food service, and equipment because of the necessity of temperatures.

Mounting Options

They might either attach to the part needing heating directly, build in as an assembly, or use as a standalone element. Sinton offers mounting that could be an option of adhesive backing, mechanical fasteners, or even be integrated into flexible circuits in order for their customers to have the many possibilities for mounting.

Considerations When Selecting Film Heating Element

●Application Temperature Range: Ensure compatibility with the operating temperature.

●Voltage and Power Requirements: Match specifications with the power supply.

●Size and Shape: Opt for custom sizes or shapes for satisfactory fit and performance.

●Environmental Conditions: Select materials resistant to moisture, chemicals, or mechanical stress.

The heater film should be compatible with the film-applied environment and material with which it relates to the temperature range, which ensures performance and life.

Design Advantages

●Thin and lightweight for easy integration into compact spaces.

●Customizable for exceptional fit and satisfactory heat distribution.

●Rapid thermal response and precise temperature control for efficient heating.

Customized Options

Product shapes provide engineered wattages, voltages, resistances, and Sinton unit dimensions variables.

Features and Benefits

●Uniform heating surface for consistent temperature distribution.

●Energy-efficient operation for reduced power consumption and costs.

●Durable and reliable in harsh conditions, extending product life and reducing maintenance.

●Flexible design supports innovative product development and application versatility.

Sinton Film Heating Elements provides a company with thermal solutions that have advanced engineering support from the experts, ensuring all customized product options can deliver their specified performance and reliability.

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FAQs

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  • What is the basic difference between finned and unfinned tubular elements in Air Duct Heaters, and what effect does it have on the performance?
    Some of the designs used with air duct heaters include finned tubular elements and have the wattage per cross-sectional area of the duct for transfer of heat for effectiveness. These components have a steel tube with a corrugated steel fin wrapped around it, brazed together, to multiply the resistance against corrosion in such elements that are subjected to humid environments and areas with corrosive chemical contaminants. They are designed for low maintenance and to provide lower operating temperatures, making them energy savers. These are special order unfinned tubular elements where the tubes are made of steel or stainless steel without fins to apply for areas where minimal electrical shock hazards are prioritized. They can be mounted very close to the register or the grille due to design, which allows a more direct approach to heating. This is probably less effective than the elements in even heat distribution.
  • Why might one choose finned tubular elements over unfinned tubular elements for their air duct heater applications?
    The selection of finned or unfinned tubular elements largely relates to the required application of heat. Finned tubular elements are, therefore, preferred and suitable for general heating, mainly where the environment comprises air containing humid, corrosive contaminants. The design is such that operating temperatures are reduced so that the equipment can operate with low power consumption, thus power-saving equipment. Uncommon and usually used in only some peculiar applications, tubular unfinned elements are recommended for installations that must particularly protect against a diminishment of the risk of electric shock or for areas where proximity to registers or grills prohibits the use of fins. The other difference in these two simply is the ability to withstand some environment condition and efficiency in heating required.
  • How do air duct heaters works ?
    Sinton air duct heaters are designed for primary and secondary, as well as secondary, and auxiliary space heating, reheating, and variable air volume heating. They work through the actual flow of the air ventilation system, therefore gaining comfort and efficiency during industrial procedures. Its package software specifies the wiring and the configuration of the coils, supports racks of the elements, and accessories, together with the sheet metals and controls. Quick design changes can be done to meet specific company requirements, with this software, and it helps these heaters to take over every need in the industry. Generally, air duct heaters are manufactured in a variety of sizes and dimensions. The scope of the size and type covers three major categories intended for a specific heating need, whether it is inserted or flanged. This includes finned tubular heating elements, open coil heaters, and tubular duct heaters.
About sinton
Jiangsu Sinton Group Co.,Ltd.
Jiangsu Sinton Group Co.,Ltd.
Prosperity by Giving up, Peace by Virtue, Charming Sinton, Happy Sinton".Sinton Group, created at Yancheng City, Jiangsu Province. Sinton Electric Co.,Ltd. is one subcompany of Sinton group which sarted its business in 2001,We have formed a comprehensive group with energy-saving heating products as the mainstay, including import and export trade. Sinton’s production base is its subsidiary China Hopebond Eco Tech Co., Ltd., is a national high-tech enterprise. The self-built 60-mu factory is located in Tinghu Environmental Protection Industrial Park. It has a production plant of 20,000 square meters and a R&D center of 3,600 square meters. It focuses on technological innovation and brand creation. As a famous China Industrial film heating element Manufacturers and Polyimide heating film manufacturers. Specializing in the production of explosion-proof and non explosion-proof heaters, air duct heaters, pipeline heaters, circulation heaters, electric drying machines, heat-conducting oil furnaces, Electromagnetic coil heater and all kinds of electric heating element, as the direct thermal energy providing element or preheater of project. The products are mainly suitable for high temperature heating environment of 50-1000℃, and are widely used in environmental protection, medical treatment, coal mining, petroleum, chemical industry, textile, plastics, heating, agriculture, animal husbandry and other fields, and to promote the development of Zero-Carbon Economy and green earth conversion.
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Polyimide Film Heating Elements Industry knowledge
1. Which one is more suitable for heating micro devices, Polyimide Film Heating Elements or traditional metal heating elements?

Compared with traditional metal heating elements, Polyimide Film Heating Elements have unique characteristics and performance, and are widely used in the heating needs of micro devices.

Polyimide Film Heating Elements stand out for their flexibility and thin design. Made of flexible polyimide film, these heating elements easily fit into the small and complex spaces restricted by microdevices, providing a more flexible and adaptable heating solution for microdevices. Traditional metal heating elements are often made of rigid materials, so there are certain limitations in adapting to the special shapes and sizes of micro devices.

Polyimide Film Heating Elements have fast response times and uniform heating characteristics. The excellent thermal conductivity of polyimide films allows these heating elements to quickly transfer heat to microdevices and achieve more uniform heating, avoiding possible hot spots. This is critical for temperature control of microdevices, especially in applications that require precise temperature control.

Polyimide Film Heating Elements have good chemical inertness and can exhibit more stable and reliable performance in specific micro devices. Polyimide material has high chemical stability and strong resistance to many chemicals, which allows Polyimide Film Heating Elements to still maintain good heating in some special environments, such as high humidity or corrosive environments. performance to ensure the normal operation of micro devices.

Polyimide Film Heating Elements have shown obvious advantages over traditional metal heating elements in heating micro devices. With their flexibility, fast response time, uniform heating characteristics and chemical stability, they provide a more reliable and efficient heating solution for micro devices, driving the continuous development and innovation of micro device technology.

2. What are the advantages of using Polyimide Film Heating Elements in optical devices?

Polyimide Film Heating Elements are a compelling choice for applications in optics as they demonstrate superior performance and adaptability in multiple aspects. Their high temperature stability is one of their striking features. Optical devices often need to operate in high-temperature environments, and Polyimide Film Heating Elements can stably provide the required heating to ensure that optical devices can operate normally under various environmental conditions. Uniform heating properties are one of the essential elements in optical devices. Since the performance of optics is directly affected by temperature, it is critical to ensure a uniform temperature distribution across the surface of the optic. Polyimide Film Heating Elements provide uniform heating, ensuring uniform temperature distribution across the entire surface of the optical device, making its performance stable and reliable.

Another significant advantage is the flexibility and adaptability of Polyimide Film Heating Elements. Optics come in many different shapes and sizes, requiring a flexible heating solution that can accommodate a variety of design needs. Because Polyimide Film Heating Elements are made from flexible polyimide film, they are flexible and adaptable, easily adapting to a variety of different shapes and sizes of optics, providing them with the heating they need. .

In addition, Polyimide Film Heating Elements feature fast response time, which is one of the key factors to consider in optics. Optics may need to reach a specific temperature within a short period of time, requiring a heating solution that can respond quickly and reach the desired temperature quickly. Polyimide Film Heating Elements can quickly transfer heat to the optical device and heat it to the required temperature in a short time, ensuring that the optical device can quickly reach a stable working state.

The chemical stability of Polyimide Film Heating Elements is also one of the important advantages of its application in optical devices. Optical devices often need to work in a variety of different environmental conditions, and Polyimide Film Heating Elements can stably work in a variety of different environmental conditions, including high humidity or corrosive environments, ensuring the normal operation of optical devices.