Shell-and-Tube Heat Exchanger Custom

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Shell-and-Tube Heat Exchanger

The Shell-and-Tube Heat Exchanger (shell-and-tube heat exchanger) is one of the most widely used heat exchange equipment in the industrial field. It adopts a tube-shell structure design, with one side of the fluid flowing through the tube section and the other side flowing through the shell section. Heat is efficiently transferred through the tube wall. The equipment is structurally robust, resistant to high pressure and high temperature, and suitable for various complex working conditions.
This product is manufactured using high-quality carbon steel, stainless steel, or special alloy materials. The tube bundle is designed for disassembly, facilitating cleaning and maintenance, and meeting the heat exchange requirements of industries such as petrochemicals, power, refrigeration, and food processing.

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Product features:

Efficient heat transfer
Optimized tube bundle arrangement and baffle design enhance turbulence, thereby increasing the heat transfer coefficient.
Supports various tube types (straight tubes, threaded tubes, low finned tubes), suitable for different viscosity media. 

Reliable structure
Compliant with ASME, TEMA, and GB/T 151 standards, it has strong pressure-bearing capacity and excellent seismic performance.
With the floating head/U-tube design, it eliminates temperature difference stress and extends the service life of the equipment. 

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Product advantages:

Convenient Maintenance
The detachable tubes can be removed independently from the front and rear tube boxes, ensuring no cleaning blind spots.
Anti-vibration gaskets and expansion joints are provided to reduce the impact of vibration and thermal expansion. 

Strong adaptability
Supports various phase changes such as gas-liquid, liquid-liquid, and gas-gas heat exchange.
Can withstand corrosive media including acids, alkalis, and salts. 

Energy conservation and environmental protection
Counter-flow arrangement, with high utilization rate of temperature difference, reducing energy consumption.
Low-pressure drop design, lowering pump power consumption.

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Product application:

1. Petrochemical industry: Preheating of crude oil, cooling of cracking gas, condensation in distillation towers
2. Power energy: Condensers, feedwater heaters, waste heat recovery
3. Refrigeration and air conditioning: Evaporators, condensers, water-cooled units
4. Food and pharmaceuticals: Pasteurization of milk, cooling of injection water, temperature control of fermentation tanks
5. Marine vessels: Desalination of seawater, central cooling system
6. Metallurgy and steel production: Cooling of blast furnace gas, secondary cooling of continuous casting

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Product specifications:

Parameter item

Specification range / options

Heat exchange area Design pressure

1 m² – 2000 m² (customizable)

Design temperature

Shell side: 0.1 – 10 MPa; Tube side: 0.1 – 6 MPa

Tube side material

-50°C – 450°C (material dependent)

Shell side material

Carbon steel, 304/316L stainless steel, titanium alloy, Hastelloy alloy, etc.

Tube bundle form

Carbon steel, 304/316L stainless steel, lined with rubber or enamel

Heat exchange tube specification

Fixed tube sheet type, head type, U-tube type

Connection method

Φ19×2, Φ25×2.5, etc. (plain tube/finned tube available)

Heat transfer coefficient

Flanges (ANSI/DIN/JIS), threads, welding

Anti-corrosion treatment

800 – 3500 W/(m²·K) (dependent on the medium)

Parameter item

Sprayed epoxy zinc-rich paint, hot-dip galvanizing, anode protection

Shipment

provides customers with quality and safe transportation.

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About sinton
Jiangsu Sinton Group Co.,Ltd.
Jiangsu Sinton Group Co.,Ltd.
Sinton Group was founded in 2001 and is a one-stop supplier specializing in industrial heat solutions, headquartered in Yancheng, Jiangsu, China (2 hours by high-speed rail / 1 hour by flight from Shanghai).
The Group comprises 12 subsidiaries. Its core member, Sinton Electric Co., Ltd., has more than 20 years of experience in manufacturing industrial heating equipment and design. Our business spans over 120 countries and regions, serving more than 60,000 clients. We provide complete solution chains from initial design and heater supply to installation guidance.
Sinton is supported by a vast base featuring 20,000 sqm dedicated to production and R&D, and 10,000 sqm for integrated headquarters and logistics. Full system certifications: EAC, Ex, CE, ISO, and Pressure Vessel Design/Manufacture License, etc. 200+ patented technologies. Graphene-Nano Quartz Electric Tubular Heating Element (Provincial Innovation Gold Award). Sinton has contributed to the development of Chinese heater industry standards.
Sinton's heaters are mainly used in Industrial Equipment, Petroleum and Minerals, Machinery, dyeing and printing, tool manufacturing; Light industry and textiles, industrial consumables, plastic machinery, medical machinery, equipment and heavy industry; Construction design, Precision processing, Energy services, Engineering construction, and Drying services.
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