Tube Bundle Heat Exchanger Custom

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Tube Bundle Heat Exchanger

Tube Bundle Heat Exchanger (Tube Bundle Heat Exchanger) is an efficient and modular heat exchange device. Its core component is the detachable tube bundle. Fluids flow either inside or outside the tubes, and heat is transferred through the tube walls. The tube bundle can be removed independently, facilitating thorough cleaning, maintenance, or replacement. It is particularly suitable for applications with high fouling and frequent maintenance requirements.
This product employs high-precision expansion or strength welding techniques to ensure reliable tube bundle sealing; the shell supports fixed tube sheets, floating heads, or U-shaped tube structures, and is widely used in high cleanliness and high maintenance requirements heat exchange scenarios in the chemical, pharmaceutical, food, and energy industries.

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Product features:

Ultimate maintenance capability 
The clamp is 100% removable without the need to disassemble the housing or the pipeline. It can be cleaned/replaced by a single person.
Equipped with a dedicated extraction track and lifting ears, the maintenance efficiency has been increased by 300%. 

High cleanliness 
Compliant with FDA/cGMP standards, with electro-polished inner surface, suitable for pharmaceutical and food-grade media.
With no dead corners, it is easy to perform online cleaning and sterilization through CIP/SIP. 

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Product advantages:

Thermal Stress Adaptation 
The floating head/U-tube structure automatically compensates for temperature difference stress and prevents tube bundle leakage.
Expansion joints in the form of corrugated tubes are optional, capable of withstanding a temperature difference fluctuation of ±200°C. 

Efficient heat transfer 
Multi-pass tube bundle + baffle/ grid support, with high turbulence intensity, and the heat transfer coefficient is increased by 20%.
Supports low finned tubes, suitable for low Reynolds number and high viscosity media. 

Modular Customization 
The control system can be stored as separate spare parts, enabling quick replacement and reducing downtime losses.
It supports parallel operation of multiple shell circuits, and the area of a single unit can reach 1500 square meters.

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Product application:

1. Fine Chemicals: High-purity solvent recovery, reactor heating, crystallizer cooling
2. Biopharmaceuticals: Fermentation liquid cooling, water for injection (WFI) heat exchange, vaccine purification
3. Food and Beverages: UHT instantaneous sterilization, juice concentration, beer saccharification cooling
4. New Energy: Lithium battery slurry constant temperature, hydrogen pre-cooling, photovoltaic polysilicon reduction
5. Environmental Water Treatment: Sludge drying and residual heat recovery from sludge, MVR evaporation and condensation
6. Semiconductor Ultra-pure Water Circulation Cooling, Acid and Alkali Waste Liquid Heat Recovery

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Product specifications:

Parameter item

Specification range / options

Heat exchange area Design pressure

0.5 m² – 1500 m² (customizable)

Design temperature

Shell side: 0.1 – 16 MPa; Tube side: 0.1 – 4 MPa

Tube bundle material

-100°C – 600°C (material dependent)

Shell material

304/316L/317L stainless steel, titanium, nickel-based alloys, duplex steel, copper alloys

Tube bundle form

Carbon steel, stainless steel, PTFE-lined / glass-lined

Heat exchange tube specification

Fixed tube sheet type, floating head type, U-tube type, withdrawable type

Connection method

Φ12×1, Φ16×1.5, Φ19×1.5, Φ25×2, etc. (plain tube / low fin / spiral groove tube)

Heat transfer coefficient

Flanges (HG/T, ANSI, DIN), quick-connect clamps, threads

Withdrawal space

500 – 4000 W/(m²·K) (depending on the medium and tube type)

Anti-corrosion treatment

Tube bundle length + 500 mm (minimum maintenance space)

Parameter item

Electropolishing (Ra ≤ 0.4 μm), passivation, spraying Halar, fluorine lining

Shipment

provides customers with quality and safe transportation.

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About sinton
Jiangsu Sinton Group Co.,Ltd.
Jiangsu Sinton Group Co.,Ltd.
Prosperity by Giving up, Peace by Virtue, Charming Sinton, Happy Sinton".Sinton Group, created at Yancheng City, Jiangsu Province. Sinton Electric Co.,Ltd. is one subcompany of Sinton group which sarted its business in 2001,We have formed a comprehensive group with energy-saving heating products as the mainstay, including import and export trade. Sinton’s production base is its subsidiary China Hopebond Eco Tech Co., Ltd., is a national high-tech enterprise. The self-built 60-mu factory is located in Tinghu Environmental Protection Industrial Park. It has a production plant of 20,000 square meters and a R&D center of 3,600 square meters. It focuses on technological innovation and brand creation. As a famous China Tube Bundle Heat Exchanger Factory and Tube Bundle Heat Exchanger Suppliers. Specializing in the production of explosion-proof and non explosion-proof heaters, air duct heaters, pipeline heaters, circulation heaters, electric drying machines, heat-conducting oil furnaces, Electromagnetic coil heater and all kinds of electric heating element, as the direct thermal energy providing element or preheater of project. The products are mainly suitable for high temperature heating environment of 50-1000℃, and are widely used in environmental protection, medical treatment, coal mining, petroleum, chemical industry, textile, plastics, heating, agriculture, animal husbandry and other fields, and to promote the development of Zero-Carbon Economy and green earth conversion.
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