Cast-In Aluminum Heaters

Cast-In Aluminum Heaters Custom is an integrated heating solution that precisely embeds Ni80Cr20 heating elements into aerospace-grade aluminum through vacuum die-casting technology!

Core technology: German vacuum die-casting + X-Ray non-destructive testing. The heating wire is seamlessly and air-tightly attached to the aluminum body without any gap, with zero delay in heat conduction!

Black technology upgrade: Uniform temperature field ±2℃, surface hard anodizing, wear-resistant and corrosion-resistant, capable of stable operation at up to 650℃!

Customized service: 100% production based on the drawings for shape, power, size, sensor holes, and installation method. Supports OEM/ODM/brand name production.

Why choose it? Long lifespan, zero maintenance, energy-saving and safe. 12-year warranty, helps you reduce downtime costs by over 50%!

Specifications and Parameters

Parameters	Standard specification	Customization scope
Voltage	220V / 380V	12V-690V
Power	5KW	100W-50KW
Size	400×300mm	Starting from 50×50mm, any shape is acceptable.
Thickness	25mm	10-60mm
Material	Aircraft aluminum ADC12 + Ni80Cr20 heating wire	Copper / Stainless Steel options available
Maximum temperature	650℃	Maximum 750℃ (copper base)
Thermal efficiency	≥99%	-
Uniformity of temperature field Life expectancy	±2℃	-
Installation method	≥20,000 hours (10-12 years)	-
Protection level	Screw holes / clamps / embedded	Customized entirely
Parameters	IP65 (optional IP67 liquid cooling)	-

Performance Advantages

1. Zero-gap Heat Transfer: Through vacuum die-casting technology, the heating wire is 100% in contact with the aluminum body, achieving a heat efficiency of 99.2%. It is 5 times faster than tube-type heating!

2. Ultra-Homogeneous: ±2℃ temperature field control, eliminating local overheating, suitable for precision molds and flat plate vulcanization!

3. Exceptional Energy Saving: It saves 35-45% electricity compared to traditional heating rings, and can save tens of thousands of yuan in annual electricity bills!

4. Strong and Durable: Hard anodized aerospace aluminum, resistant to impact and corrosion, does not deform for 12 years!

5. Safe and Intelligent: Built-in K/J type thermocouples, supporting PID temperature control + over-temperature fuse protection + dry burn protection.

6. Waterproof and Explosion-proof: IP67 sealed, optional ATEX explosion-proof certification, suitable for chemical and oil industries.

7. Shape Freedom: Supports circular, square, L-shaped, and irregular shapes, perfectly fitting the equipment.

Application Scenarios

Plastic and rubber: Injection molding machine barrel, extrusion machine die head, vulcanization machine plate

Packaging and printing: Heat sealing machine, laminating machine, hot stamping machine

Food and medical: Sterilization cabinet, tablet press, liquid heating tank

Semiconductor: Wafer heating platform, vacuum chamber

New energy: Battery electrode drying, laminating machine, curing oven

Aerospace: Composite material hot press tank, wind tunnel heating

Material	Aluminum, brass, bronze or cupronickel alloy
Max Watt density	20 w/cm²on the heating element
Voltages available	120V, 240V, 380V, 450V, others available on request.
Wattage Tolerance	+5%, -10%
Resistance tolerance	+10%, -5%
Max operating temperature	400 oC
Leakage current	<0.5MA
Insulation resistance	> 2MΩ
Grounding resistance	<0.1Ω
The condition of usage	temperature -20 ℃ ~ + 60 ℃; relative humidity<80%

Cast-In Aluminum Heaters Custom

Cast-In Aluminum Heaters

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