Polyimide Heater Element Custom

Polyimide Heater Element

Description

Polyimide Heater Element belongs to flexible heating elements and is based on polyimide film. Polyimide, as a high-performance polymer, possesses outstanding mechanical, thermal and electrical properties. Its structure usually involves laminating etched foil circuits made of metal alloys (such as nickel-chromium alloys, etc.) between two layers of lightweight polyimide films. Polyimide film not only offers excellent electrical insulation performance and has a high dielectric strength, effectively preventing leakage and other issues, but also possesses outstanding chemical resistance and can operate stably in various complex chemical environments. Meanwhile, the low gas emission characteristic of this material makes it suitable for application scenarios with strict requirements for environmental cleanliness, such as vacuum environments. During the production process, polyimide heating elements can be fabricated into various shapes and sizes according to different requirements, such as flat, curved and even three-dimensional shapes. There are also multiple thickness options available, which can be customized to meet specific application needs.

 

Advantages

1. High flexibility, capable of adhering to complex surfaces and meeting customized heating requirements. ​

2. It is lightweight and suitable for scenarios where weight is a concern. ​

3. It heats up quickly and can improve work efficiency. ​

4. Low air output, suitable for vacuum and clean environments. ​

5. It has high dielectric strength, good electrical insulation and is safe to use. ​

6. It is chemically resistant and has a long service life in harsh chemical environments.

7. Uniform heat distribution ensures heating quality. ​

 

Specifications

Parameter

Range/Typical value

Explanation

Voltage

1.5V - 400V or customizable

Special voltages can be customized according to the actual usage scenarios and equipment requirements

Power

It depends on the design

Power design is carried out based on the heating requirements of different applications

Power density

0.03W/cm² - 7.5W/cm² or higher (depending on the application)

Different application scenarios have different requirements for power density and can be customized as needed

Size

Width: 10mm - 500mm; Length: 10mm - 3000mm

The size can be customized according to the installation space and the size of the heated object, and it can also be made in irregular sizes

Thickness

Standard: 0.126-0.266mm (0.005"- 0.01")

The ultra-thin design can adapt to installation environments with limited space

Working temperature

-50°C to 200°C (some can be higher)

It can operate stably within a wide temperature range, and special models can withstand even higher temperatures

Connection method

Welding, riveting, etc

Select the appropriate connection method based on the actual installation and usage requirements

Power deviation

< ± 8% or customized as required

Ensure the accuracy of the heating power to meet the high-precision heating requirements

Lead tensile strength

> 5N

Ensure the reliability of the lead connection and prevent it from breaking due to pulling

Adhesive force of the back adhesive (if any)

> 40N/100mm

For products with adhesive backing, ensure the firmness of the adhesion

 

Application

1. Aerospace: Heating electronic components for satellites and other equipment, de-icing aircraft wings. ​

2. Medical care: Temperature control for blood analyzers and other equipment, used for patient warm blankets. ​

3. Electronics: Heat the components of mobile phones and computers to prevent low-temperature failure, and be used for component aging tests. ​

4. Automobiles: Achieve functions such as seat heating, oil pan heating, and defrosting of rearview mirrors. ​

5. Scientific research: Provide constant temperature for analytical instruments and heat and prevent freezing for instruments in cryogenic environments. ​

6. Vacuum and special environments: Suitable for vacuum heating, clean and radiant environment heating.

Shipment

provides customers with quality and safe transportation.

air duct heater package

Heater equipements LCL shipment

heater packed on steel pallet

Immersion heater packing1

LCL loading 3

LCL shipment loading 2

LCL shipment

plywood package 2

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About sinton
Jiangsu Sinton Group Co.,Ltd.
Jiangsu Sinton Group Co.,Ltd.
Prosperity by Giving up, Peace by Virtue, Charming Sinton, Happy Sinton".Sinton Group, created at Yancheng City, Jiangsu Province. Sinton Electric Co.,Ltd. is one subcompany of Sinton group which sarted its business in 2001,We have formed a comprehensive group with energy-saving heating products as the mainstay, including import and export trade. Sinton’s production base is its subsidiary China Hopebond Eco Tech Co., Ltd., is a national high-tech enterprise. The self-built 60-mu factory is located in Tinghu Environmental Protection Industrial Park. It has a production plant of 20,000 square meters and a R&D center of 3,600 square meters. It focuses on technological innovation and brand creation. As a famous China Polyimide Heater Element Factory and Polyimide Heater Element Suppliers. Specializing in the production of explosion-proof and non explosion-proof heaters, air duct heaters, pipeline heaters, circulation heaters, electric drying machines, heat-conducting oil furnaces, Electromagnetic coil heater and all kinds of electric heating element, as the direct thermal energy providing element or preheater of project. The products are mainly suitable for high temperature heating environment of 50-1000℃, and are widely used in environmental protection, medical treatment, coal mining, petroleum, chemical industry, textile, plastics, heating, agriculture, animal husbandry and other fields, and to promote the development of Zero-Carbon Economy and green earth conversion.
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