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Mica Heater Manufacturer

-- Steady & Reliable Manufacturer --

Introduction

As a dedicated mica heater manufacturer, Sinton Electric provides cost-effective and reliable heating solutions for a wide array of industrial applications. Our mica heaters are constructed with high-quality mica sheets for excellent electrical insulation and efficient heat transfer. They are known for their thin profile, fast heating capabilities, and structural rigidity. As a factory, we focus on delivering customized mica heaters that provide consistent performance and long service life for your equipment.

SINCE 2001

Sinton Electric Co.,Ltd.

Sinton Group was created in Yancheng City, Jiangsu Province. Sinton Electric Co., Ltd. is one sub-company of the Sinton group which started its business in 2001, We have formed a comprehensive group with energy-saving heating products as the mainstay, including import and export trade. Sinton's production base is its subsidiary China Hopebond Eco-Tech Co., Ltd., which is a national high-tech enterprise. The self-built 60-mu factory is located in Tinghu Environmental Protection Industrial Park. It has a production plant of 20,000 square meters and an R&D center of 3,600 square meters. It focuses on technological innovation and brand creation. , Specializing in the production of explosion-proof and non-explosion-proof heaters, air duct heaters, pipeline heaters, circulation heaters, electric drying machines, heat-conducting oil furnaces, Electromagnetic coil heaters, and all kinds of electric heating elements, such as direct thermal energy providing element or preheater of project. The products are mainly suitable for high-temperature heating environments of 50-1000℃ and are widely used in environmental protection, medical treatment, coal mining, petroleum, chemical industry, textile, plastics, heating, agriculture, animal husbandry, and other fields, and to promote the development of Zero-Carbon Economy and green earth conversion.

  • Sinton Electric Co.,Ltd.
  • Sinton Electric Co.,Ltd.

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Key Specifications

Parameter Specification / Range
Heater Type Mica Band, Mica Strip, Mica Plate
Max. Operating Temp. Up to 450℃ (842℉)
Wattage Density Up to 40 W/cm³
Sheath Material Stainless Steel, Brass, Nickel Plated Steel
Thickness Typically 1.5mm - 3mm
Lead Wire Options Fiberglass, Silicone Rubber, PTFE

Applications

  • Plastic Processing (Barrels, Nozzles)

  • Sealing and Cutting Equipment

  • Hot Plates and Griddles

  • Vending Machines

  • Medical and Analytical Instruments

Our Advantages

  • Cost-Effective Performance: Mica heaters offer an excellent balance of performance and price, making them a popular choice for many standard heating applications.

  • Custom Forming: We can precisely form mica heaters into various shapes, including complex curves and multi-bend configurations, to fit your equipment perfectly.

  • Rapid Prototyping: Our streamlined manufacturing process allows for quick turnaround on custom prototypes, helping you accelerate your development cycle.

Payment & Shipping

We offer flexible payment terms including T/T and L/C. Our shipping solutions are tailored to your needs, from cost-effective sea freight for bulk orders to express air freight for urgent requirements. We ensure all products are meticulously packed to prevent damage during shipping.

Frequently Asked Questions

  • Q: When should I use a mica heater instead of a ceramic heater?

  • A: Mica heaters are ideal for applications with operating temperatures up to 450℃. They are generally more economical and have a thinner profile than ceramic heaters.

  • Q: Can mica heaters be exposed to liquids?

  • A: No, standard mica heaters are not designed for direct immersion in liquids. They are for dry heating applications only. For liquid heating, consider our flange or tubular heaters.

  • Q: What is the typical thickness of a mica heater?

  • A: The thickness is typically between 1.5mm and 3mm, depending on the wattage and construction requirements. This thin profile allows for installation in space-constrained areas.

  • Q: Can you make a mica heater with an adhesive backing?

  • A: Yes, we can apply a high-temperature pressure-sensitive adhesive (PSA) backing to mica strip heaters for easy installation on flat surfaces.

  • Q: How do I prevent overheating a mica heater?

  • A: We highly recommend using a thermostat or a PID temperature controller with a thermocouple to regulate the temperature and prevent overheating, which can damage the heater.

  • Q: What is the lead time for a custom mica heater?

  • A: Lead times are typically 1-2 weeks for custom designs, depending on the complexity and order quantity.

  • Q: Are there any special handling instructions for mica heaters?

  • A: Avoid bending the heater sharply beyond its designed radius and do not strike the heater surface, as this can crack the internal mica and cause failure.

  • Q: Can I get a sample for testing?

  • A: Yes, we can provide samples for evaluation. Please contact our sales team to discuss your specific needs.

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