Industrial Temperature Sensor PT100 Custom

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Industrial Temperature Sensor PT100

An RTD (Resistance Temperature Detector) is a temperature sensor with a resistor that changes resistance with temperature. The most popular one is the Pt100. It's been used for temperature measurement in labs and industries for years, known for accuracy, repeatability and stability.

Most RTD elements are thin coils wound around a ceramic or glass core. They're fragile, so usually placed in sheathed probes for protection. Made of pure materials, their resistance at different temps is recorded. The predictable resistance change with temperature is used to measure temperature.

The Pt100 probe is highly accurate, offering good accuracy, stability and repeatability. Most OMEGA standard Pt100s meet the DIN-IEC Class B. It's also less affected by electrical noise, ideal for industrial temp measurement, especially near motors, generators and high-voltage equipment.

The advantages and disadvantages of RTD (Resistance temperature detector) compared with other temperature sensors are as follows:

advantage

1. High precision: such as Pt100 and other RTD accuracy is high, can reach ±0.1℃ or even higher, suitable for scientific research, high-end medical and other high precision requirements of the scene.

2. Good stability and repeatability: long-term use performance is stable, not easy to drift, the same measurement results under the same conditions, obvious advantages in industrial control.

3. Good linearity: good linear relationship between resistance and temperature, simple signal processing and temperature calculation, no complicated correction, reducing system cost and complexity.

4. Wide temperature range: can work in -200℃ to 850℃ or even wider range, adapt to different environments.

shortcoming

Higher cost: RTD costs are higher than some other types of temperature sensors.

Temperature measurement range:

Copper RTD (Cu50, Cu100, etc.) : about -50 ℃ to 150℃, linearity and stability is good, used for accuracy requirements are not high, temperature range is small, such as environmental temperature monitoring.

Platinum RTD (Pt100, Pt1000, etc.) : -200℃ to 850℃, stable and high precision in a wide temperature zone, used in scientific research, aerospace and other fields requiring high accuracy and stability.

Nickel RTD (Ni100, Ni120, etc.) : about -60 ° C to 180 ° C, high resistance temperature coefficient, sensitive to temperature change, for precision requirements are not extremely high, such as automotive engine temperature monitoring.

Accuracy of PT100 temperature sensors

The accuracy of PT100 probes is defined by their class.

Here is a table summarizing the different classes of rtd probes and their accuracy:

CLASS B

± 0.12 Ohm

± 0.30ºC

CLASS A

± 0.06 Ohm

± 0.15ºC

1/3 B (1/3 DIN)

± 0.04 Ohm

± 0.10ºC

1/10 B (1/10 DIN)

± 0.012 Ohm

± 0.03ºC

Benefits of PT100 probes

1.High precision: for example, the PT100 of Class A can have an error of ±0.15℃ at 0℃, which can meet the high precision needs of scientific research.

2.Good stability: little external interference, stable long-term performance, reliable measurement results, good repeatability.

3.Good linearity: the linear relationship between resistance value and temperature is good, which is convenient for signal processing and data calculation, simplifying system design and calibration.

4.Wide measuring range: usually from -200 ° C to 850 ° C, which can meet the temperature measurement requirements in many scenarios.

5.Fast response speed: It can quickly sense and respond to temperature changes, which is conducive to improving the system response speed and control accuracy.

6.Strong interchangeability: sensors of the same type and grade are good in interchangeability, easy to repair and replace, reduce maintenance costs.

7.Strong anti-interference ability: the metal platinum material makes it resistant to corrosion and oxidation, and can work in harsh environments.

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About sinton
Jiangsu Sinton Group Co.,Ltd.
Jiangsu Sinton Group Co.,Ltd.
Founded in 2001, Sinton Group is a one-stop supplier specializing in industrial heating solutions, headquartered in Yancheng, Jiangsu Province, China (approximately 2 hours by high-speed rail or 1 hour by flight from Shanghai).
Operating through an integrated group structure, Sinton centers on Sinton Electric Co., Ltd. (formerly Yancheng Xingtai Electric Equipement Co.,Ltd.), and works in close coordination with Sinton Technology Limited, Jiangsu Sinton Thermal Co., Ltd., Jiangsu Sinton Energy Co., Ltd., and China Hopebond Eco Tech Co., Ltd. (formerly China Energy Huabang Environmental Protection Technology Co., Ltd.), enabling the Group to cover industrial heater R&D and manufacturing, thermal engineering, energy systems, environmental protection technologies, and global trade within a unified operational framework.
With over 20 years of experience in industrial heating equipment manufacturing and system design, Sinton Group now serves more than 60,000 clients across 120+ countries and regions, providing complete heating solution chains from preliminary engineering design and customized heater supply to installation guidance and long-term technical support.
Supported by a modern industrial base of 20,000 sqm dedicated to production and R&D, together with 10,000 sqm for headquarters and logistics, Sinton holds comprehensive certifications including EAC, Ex, CE, ISO, and Pressure Vessel Design and Manufacturing Licenses, owns 200+ patented technologies, and has been recognized for innovations such as the Graphene-Nano Quartz Electric Tubular Heating Element, awarded the Provincial Innovation Gold Award, while also contributing to the formulation of Chinese industrial heater industry standards.
Sinton’s heating solutions are widely applied in industrial equipment, petroleum and mineral processing, machinery manufacturing, dyeing and printing, tooling and mold industries, light industry and textiles, industrial consumables, plastic machinery, medical equipment and heavy industry, as well as construction engineering, precision processing, energy services, engineering construction, and industrial drying systems.
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